Asset Monitoring
The Digital Factory Solution, digiFAC, integrates various signals from all kinds of controller-based machines, including CNCs, Injection Moulding Machines, and Press Machines, and analyses them automatically to generate accurate real-time reports. With the least human intervention, it collects the information directly from the machines and helps you get the maximum benefit from your assets and enhance productivity.
Why is digiFAC?
- Industry Leading: Production efficiencies and agility.
- User-friendly Interface; can use features as per dedicated roles/users.
- Transparent quick real time data availability that can help you to make fast decision.
- To improve OEE.
- To increase your productivity by 20%.
- Get ROI within 3-4 months.
- To maintain your OTD.
- To reduce lead-time, setting time and deliver on time.
How to Improve OEE with digiFAC?
Knowing the OEE value is important for one reason in particular: it allows you to find out about your losses and identify the bottlenecks in your value stream.
If you know exactly where you are wasting time on your assets and why this is happening, you can take the necessary actions to improve your overall performance.
Live Dashboard
You will immediately get an idea of which machine or which program is working, along with the speed and feed rate (absolute plus override) and the parts produced in that shift, along with the part ID or name.
You can view the live status of your machines (whether they are running, idle, on alarm, or off) and their regular utilization.
Downtime Analysis
See total machine downtime.
Monitor downtime and the reasons for it (Macro Downtime Feature).
Without any additional hardware, you can easily get the classification of major losses or downtimes and work on your optimization.
Possible for conventional and PLC-based machines as well (using a customised HMI).
Alarm Analysis
It will help you identify which machines have more unplanned down times; you will get all the information automatically in Excel form and as a PDF or JPG file.
Machine Utilization
Get shift-wise, day-wise, and month-wise utilization of all the machines connected with digiFAC.
You will also get a detailed analysis of the "program-wise" execution and performance.
Detailed Production Reports
This indicates program & part information.
Helps in identifying the programs that have more non-cutting or non-value-added time.
CNC Program Upload or Download
You can transfer your program to your machine from anywhere. You just need access to the platform. This saves you four minutes of your time for a single program transfer, which you were transferring manually before.
Master Sheet for Data Input to the System
No operator or supervisor involvement.
Sheet updation during installation by Cosmos.
Data Records
We can store data up to 7 years+.
digiFAC for Plastic Injection Moulding Machines
- The digiFAC is a single platform where you can see your injection moulding machine’s entire live situation, whether it is in working, idle, alarm, or offline condition.
- Your firm will experience excellent efficiency, i.e., less downtime and improved tracking and tracing.
- Best productivity: It facilitates businesses' ability to deliver better outcomes quickly.
- Via the digiFAC PIM System, we can get an alarm notification with Span.
- It can also provide part count with cycle (each) time in detail.
- Timestamp record: we can get a whole time stamp bar chart and a detailed description of how your machine runs.
- Get everything in a single click: operation time, run time, ideal time, and the standard reason.